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Model

JH05B-DDCD Automatic Single-End Crimping and Insertion Machine

Standard Feature

Wire cutting, AB-end stripping, A-end crimping, A-end housing insertion; B-end long/short wires, full stripping, twisting, tinning, switchable semi-stripping

Optional Function

Terminal pressure detection, CCD inspection, wire arranging, 12/8/6/4-strand twisting, tubing, shell/wire marking, servo wire feeding, tail bending, laser shell marking, robotic shell loading

Inspections

Flux/tin presence, wire presence/kinking, terminal/shell presence, air pressure alarm, motor fault, CCD vision (stripping, insertion, color sequence)

Production Capacity

280–300 cycles/hour (24 terminals/cycle, wire length ≤ 200mm)

Cutting Length

Equal-length: 30–800mm (customizable)
Multi-length (2 lengths): 45–800mm (shortest ≥ 45mm + gap × 3)
Multi-length (3 lengths): 70–800mm (shortest ≥ 70mm + gap × 3)

Long-Short Gap

Max. 60mm between longest and shortest wire

Cutting Accuracy

±0.1mm + 0.1% of length

Compatible Housing Pitch

0.8, 1.0, 1.2, 1.25, 1.5, 2.0, 2.5, 2.54, 3.0, 3.96mm (2P–12P single-row housings)

Applicable Wire Range

AWG#32-AWG#18

Strip&Tin Dimensions

A-end strip: 0–6mm
B-end strip: 0–9mm, conductor twist: 4–9mm, tin dip: 0.5–9mm (customizable)

Air Pressure

0.5-0.7MPa (clean, dry air)

Machine Dimension

1900 × 1300 × 1800 mm (excluding twister/oven)

Power Supply

AC220V

Machine weight

Approx. 620 kg (excluding twister/oven)

Main component configuration

Servo/stepper motors (Inovance/Leadshine), TBI ball screws, HIWIN rails, Airtac cylinders, self-developed PLC, Yihada standard parts, Panasonic/Jiazhun sensors, Omron sensors, Hikvision vision system